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Problem:
An international manufacturer of nutritional products needed to improve its tablet coating process. The OEM-supplied spray bar over-wagged tablets and caused quality problems, including picking and sticking problems. The quality problems resulted in significant product loss and rework, negatively impacting the company’s bottom line. In addition, the spray bar required constant attention to nozzle cleaning and alignment.
Solution:
Our solution was a Model 54000 tablet coating header with VMAU-type automatic spray nozzles. VMAU nozzles offer independent liquid, atomizing air, and fan air control, ensuring consistent spray coverage of the tablets without over-wetting. The modular design of the header and nozzle bodies enables quick and easy nozzle maintenance when required.
Results:
Our Model 54000 header immediately improved the manufacturer’s tablet coating process. Product scrap and rework due to film coating issues have been reduced by more than 15%. Plus, less time is being spent on tablet inspection and sorting. Another benefit is reduced maintenance time. The manufacturer saves 30 minutes per tablet batch for clean-up and spray nozzle alignment. Together, these factors resulted in annual savings of $25,000 and a payback period of about ten months.
A Closer Look At The System
The Model 54000 header is modular and can accommodate up to 6 spray nozzles. Routine maintenance can be done without special tools. A superior surface finish reduces contamination risk and simplifies maintenance. VMAU nodules offer independent control of liquid. They atomize air and fan air for fine-tuning of spray capacity, droplet size, and spray coverage. A wide range of spray set-ups, including anti-bearding versions, are available.
For More Information, Please Contact Us At Sales@worldpharmtech.com
- Shop Sheets & Giggles Eucalyptus Sheets
- Shop Comforters, Covers, and Throw Blankets
- Smarter Vitamin D3 - Essential Vitamin K2 Complex
- Use code CLEARANCE at checkout
- Get 15% off - Limited Quantity Left! Use promo code: CLEARANCE at checkout
- Smarter Vitamin D3 - Premium Plant-Based Vitamin D3 – The Most Absorbable and Active Form
- $500 OFF ALL BATH REMODEL PRODUCTS
- Get 5% Off on Children's Cold, Flu & Cough Products! Use promo code: CC2023 at checkout
- Get $5 off on orders over $150 - Use promo code: INT150 at checkout
- GET A FREE ROOFING ESTIMATE
- Build a Bedding Bundle from Sheets & Giggles
- Smarter Vitamin D3 - Smarter Nutrition offers a Premium Plant-Based Vitamin D3, the most absorbable and active form of Vitamin D.
- 10% off on all herbal teas. Use Promo Code RAINY2023 at Checkout.
- GET A FREE WINDOWS ESTIMATE
- Shop at Energybits Today
- Get 7% off Use promo code: NEW at checkout
- Get 6% Off on your first order! Use promo code: WELCOME at checkout
- Get $10 off on orders over $250 - Use promo code: INT250 at checkout